Center for Materials Processing and Manufacturing


1. Material forming servo-hydraulic press (Instron 1330), with:

· Two side-loading hydraulic actuators and fixtures with independent velocity control.

· A 30kW induction heating unit (TACCO) with programmable temperature controllers,

· Gas pressure unit with two channels independent programmable servo- controllers (10kpsi)

· Tools and bolster plates, several sets of forming dies, castable ceramic dies.

· Sensors for load, displacement, pressure, temperature (thermocouples and infrared), strain measurement (extensometers, optical with Digital Image Correlation, and circle-grids).

· Integrated PC data acquisition and digital control, programmable temperature controllers.

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2. Material testing system (Instron 8803, 100kN):

with servo-hydraulic digital controller, hydraulic grips for round and sheet tensile testing (ASTM standards). Additional two small load cells ( 10kN and 1kN) for smaller load scale testing or elevated temperature testing.

A split furnace with programmable temperature controller.

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3. Six-Axes Material Testing System (50N max., custom designed):

With independent control for each of the 6 step motors to provide 6-Degree-of- Freedom motion. Additional interchangeable voice-coil actuators can be added to allow further change in full scale load to wider range.

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4. Rolling Mill:

2-High, 2 sets of rollers at 60mm dia. for round bars and flat sheets.

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5. Micro-hardness testers:

Vicker & Knoop hardness, with load-control mode at 10g and up (Instron Tukon 2100), and nano-indenter/scratch tester (custom designed) at 1mg and up.

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6. Differential Scanning Calorimeters (DSC):

Q2000 up to 1500°C and Q20 up to 700°C.

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7. Metallurgical optical microscope with image analyzer, furnaces, and sample preparation devices:

Sample cutting, mounting, grinding, polishing, electro-polishing, heat treating, optical microscope, digital imaging and software for microstructure analysis.

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8. Various heating units, chambers and temperature controllers for material processing

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9. Computer workstations (3):

User subroutine developed for crystal plasticity simulation

Campus-wide FEA software support: Abaqus, LS-Dyna, PACE software support.

10. Electron Back-Scattered Diffraction (EBSD) probe and software for texture analysis

The probe and software installed at a WSU scanning electron microscope, used for microstructure and crystallographic texture analysis.

Additional campus-wide electron-beam analyzing capability (TEM & SEM with probes of EBSD and EDS, X-ray diffractometor.